
CAMSIZER ONLINE 135



The CAMSIZER ONLINE 135 is a cutting-edge, real-time particle analyser designed for continuous, dynamic measurement of particles ranging from 160 µm to 135 mm. Utilizing patented 3D particle analysis technology, this system delivers highly precise measurements of particle size and shape, making it ideal for quality control in industrial processes.
Equipped with high-resolution, high-speed cameras, the CAMSIZER ONLINE 135 performs non-intrusive, in-line particle analysis with exceptional accuracy and repeatability. The system provides fast, reliable, and consistent results, easily integrated and calibrated to meet your specific process control or quality assurance requirements.
Whether used in mining, aggregates, food processing, or other bulk material industries, the CAMSIZER ONLINE 135 ensures optimal performance, minimizes sampling errors, and supports real-time decision-making in production environments.
- Patented 3D Particle Analysis: Accurately measures particle size and shape from 160 µm to 135 mm using advanced 3D imaging technology.
- Engineered for Harsh Environments: Built for durability and reliability in tough industrial conditions, ensuring uninterrupted online analysis.
- Real-Time Monitoring: Delivers continuous, real-time particle size and shape data for every particle in the sample stream.
- Eliminates Lab Delays: On-site analysis reduces dependency on off-site laboratory testing, speeding up decision-making.
- Custom Sampling Systems: Integrated solutions that return samples to the process, enhancing efficiency and control.
- 100% Sieve Correlation: Ensures precise and consistent particle size measurements aligned with traditional sieve methods.
- 24/7 Operation with Self-Cleaning: Designed for continuous use with minimal maintenance and automatic cleaning features.
- Seamless System Integration: Easily connects with existing plant control systems for streamlined industrial application.
- SOP Automation: Standard Operating Procedure (SOP) feature enables efficient, unattended operation.
- Versatile Industry Applications: Ideal for use in industries such as:
- Fertilizers
- Mining (crushed ores, iron sinter)
- Aggregates and construction materials
- Industrial minerals (limestone, dolomite)
- Energy (coke, coal, anthracite, biomass)
- Polymers and EPS
- Chemicals and detergents
- Food and feedstuff
- Glass beads
The CAMSIZER Online is a cutting-edge solution for continuous particle size and 3D shape analysis, delivering real-time distribution and trend data essential for quality control and process optimization.
Engineered for durability and precision, this system operates 24/7 with minimal maintenance, making it ideal for demanding industrial environments.
Housed in a rugged IP66-rated enclosure, the CAMSIZER Online is built to withstand harsh conditions, ensuring long-term reliability and protection of internal electronics. Its robust design supports uninterrupted performance in even the most challenging settings.
This versatile instrument is widely used across various industries to analyse free-flowing particles in real time. By providing immediate, actionable insights, it empowers operators to make informed decisions quickly, thereby boosting efficiency, productivity, and operational excellence.
Particle size | 160 μm – 135 mm |
Images per particle | Typically 8 (max 30) |
Content of min. particles | 1-10% < 0,25 mm |
Sample volume | 0.5 – 30 kg (1.1 – 66 lbs) |
Minutes per cycle* | 5 – 20 |
Cycles per hour* | 3 – 12 |
Dimensions (H x W x D) | 1250 x 1700 x 400 mm (49 x 67 x 16 in) |
Weight | 90 kg (198 lbs) |
Shipment weight | 150 kg (331 lbs) |
Sample tray | Stainless steel |
Casing | Epoxy overcoat finish option |