The CAMSIZER ONLINE 30 is a state-of-the-art online particle size analyser, engineered for continuous, real-time measurement of particles ranging from 30 µm to 30 mm. Featuring patented 3D particle tracking and analysis technology powered by Microtrac’s PartAn software, the system delivers highly accurate, repeatable, and comprehensive data on both particle size and shape, enabling precise characterization of dry, free-flowing bulk materials in industrial environments.
Material is automatically sampled directly from the production stream and guided through a funnel onto a controlled vibrating tray, where particles are evenly dispersed and allowed to tumble naturally. This tumbling motion ensures particles are captured in multiple orientations, allowing the system to accurately measure true three-dimensional characteristics, including length, width, thickness, perimeter, and shape factors. As particles pass through the sensing zone, high-speed, high-resolution CMOS cameras combined with stroboscopic LED illumination capture up to 300 images per second, producing sharp, high-contrast particle silhouettes for precise optical analysis.
The CAMSIZER ONLINE 30 uses a non-contact optical measurement principle, preserving sample integrity while ensuring reliable and contamination-free analysis. Its advanced imaging system records particle shadows projected by a calibrated LED light source onto a digital detector with pixels of known dimensions, allowing the system to calculate accurate particle size distribution and morphological parameters in real time. This provides significantly more detailed and representative results compared to traditional sampling or 2D measurement methods.
Designed for seamless integration into industrial production lines, the system features a rugged, sealed enclosure that protects sensitive optical and electronic components from dust, vibration, and harsh environmental conditions, ensuring reliable 24/7 operation with minimal maintenance. Automated sampling and measurement processes reduce operator intervention, minimize human error, and ensure consistent, repeatable monitoring of product quality.
The CAMSIZER ONLINE 30 integrates easily with plant control systems through standard industrial communication interfaces, enabling continuous process monitoring, automated data logging, and real-time feedback for process optimisation and quality assurance. Operators can immediately detect process deviations, optimize production parameters, and maintain consistent product specifications.
This versatile instrument is widely used across industries such as:
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Mining and mineral processing
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Aggregates and construction materials
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Food and agricultural products
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Fertilizers and chemicals
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Glass, plastics, and industrial granulates
By delivering fast, precise, and continuous particle size and shape analysis, the CAMSIZER ONLINE 30 empowers manufacturers to improve process control, enhance product quality, reduce waste, and achieve greater operational efficiency.
