Particle Counter & Dispensing Module

The Auto Oil Density Particle Counter HF-AODPC is a fully automated laboratory system purpose-built for the precise measurement of oil density and particle contamination in liquid samples. Designed to meet the growing demands of modern laboratories and industrial facilities, the system integrates multiple analytical and handling processes into a single, enclosed platform. By combining automated sample handling, controlled fluid management, density measurement, and particle counting, the HF-AODPC eliminates the need for separate instruments and manual intervention, delivering a streamlined and highly efficient workflow.

At the core of the system is its advanced automation capability. Samples are automatically transported through each stage of the analysis process, including decapping, mixing, dosing, and routing to the appropriate measurement stations. This level of automation not only reduces the reliance on manual labor but also minimizes the risk of human error, ensuring consistent and repeatable results across every test. Laboratories handling high volumes of oil samples benefit significantly from this approach, as it enables continuous operation with minimal supervision while maintaining high accuracy and data integrity.

The HF-AODPC is specifically engineered to improve operational efficiency while maintaining strict quality standards. Its integrated density measurement and particle counting functions allow both analyses to be performed within the same system, eliminating the need for manual transfer of samples between different instruments. This not only saves time but also reduces the potential for contamination or sample loss. As a result, laboratories can achieve faster turnaround times without compromising the reliability of their results.

Another key advantage of the system is its controlled fluid management design. The handling of solvents such as kerosene and cleaning agents like Recosol is carefully managed through monitored buffers and precision syringe pumps. This ensures accurate dosing and efficient cleaning between samples, which is critical for maintaining measurement integrity and preventing cross-contamination. Waste handling is also integrated into the system, allowing for a cleaner and safer laboratory environment.

Safety and reliability are central to the design of the HF-AODPC. The system is fully enclosed and equipped with interlocked doors, emergency stop functions, and status indicators that provide clear visual feedback to operators. These features are supported by safety-rated control logic, ensuring that the system operates within defined safety parameters at all times. The enclosed design not only protects users but also safeguards the analytical process from external environmental factors that could affect results.

The machine’s centralized control architecture further enhances its performance and usability. A PLC-based control system, combined with an intuitive human-machine interface, allows operators to monitor and control all aspects of the system from a single point. This setup supports reliable unattended operation, making it ideal for laboratories that require continuous or overnight processing. The ability to run extended analysis sequences without constant supervision significantly increases productivity and reduces operational costs.

In addition to its automation and safety features, the HF-AODPC is designed with maintainability in mind. Its modular internal layout separates key functions such as ultrasonic cleaning, decapping, mixing, density measurement, and particle counting into dedicated stations. This simplifies servicing, troubleshooting, and component replacement, minimizing downtime and ensuring long-term reliability.

Overall, the Auto Oil Density Particle Counter HF-AODPC provides a comprehensive solution for laboratories seeking to modernize their oil analysis processes. By reducing manual handling, improving repeatability, and enabling high-throughput operation, the system delivers consistent, high-quality results while enhancing safety and efficiency. It is a powerful tool for any facility involved in oil condition monitoring, quality control, or industrial testing, supporting more informed decision-making and improved operational performance.