Automated Flux Doser

The Automated Flux Doser (AFD) is a high-performance robotic system developed by AUTONOMA, a leading contributor to Robotics Australia. It is designed to automate and streamline the weighing and dosing of flux materials or dry powder reagents into sample cups for XRF fusion or similar processes. Created for laboratories handling high sample volumes, the Automated Flux Doser significantly improves throughput, safety, and consistency. By integrating precision automation and robotics, it enables unattended operation, minimizes manual handling, and maximizes lab productivity.

As a Robotics Australia innovation, the Automated Flux Doser exemplifies the application of advanced robotics in real-world lab environments. It can process over 5,600 samples per day using four dosing heads, making it an ideal solution for high-throughput labs in mining, cement, metallurgy, and other material testing sectors. Its automated process ensures repeatable, traceable results, reducing the likelihood of human error and ensuring compliance with strict quality control standards.

Automation of flux dosing improves lab safety by reducing the need for repetitive, hands-on tasks that expose technicians to fine powders and potentially hazardous substances. The Automated Flux Doser’s closed system design helps minimize dust and contamination, contributing to a safer, cleaner, and more controlled working environment. With AUTONOMA’s engineering expertise and Robotics Australia’s ecosystem of innovation, the Automated Flux Doser is purpose-built for longevity and reliability in demanding laboratory settings.

• Automated Flux Dosing
  Developed by one of the top robotics companies in Australia, the AFD doses flux with exceptional accuracy (±0.0005g) using up to four precision dosing heads, each connected to a 0.1 mg resolution balance.
• High Sample Throughput
  AUTONOMA’s automation, backed by a top robotics company in Australia, processes up to 1,400 samples per doser per day—totalling 5,600 samples daily when fully equipped.
• XYZ Robotic Arm
  As expected from one of the top robotics companies in Australia, the XYZ robotic arm ensures consistent and accurate movement of sample cups throughout the weighing and dosing cycle.
• Stacking Magazine
  This system, engineered by a top robotics company in Australia, holds up to 20 trays (1,000 sample cups), allowing for extensive unattended operation and reliable batch processing.
• Visual Status Indicator
  Trusted by labs nationwide, this feature—designed by one of the top robotics companies in Australia—uses LED signals to visually communicate system status in real time.
• Modular and Scalable Design
  AUTONOMA’s modular design reflects its place among top robotics companies in Australia, allowing you to start with one dosing head and expand up to four without major system overhauls.
• Safety and Ergonomics
  Built with the expertise of a top robotics company in Australia, the system prioritises user safety and comfort with ergonomic trays, safety interlocks, and low-exposure handling.
• Optional Automation Add-Ons
  Further automation from one of the top robotics companies in Australia includes cup dispensers, lid sorters, and lid applicators—minimising manual intervention and maximising efficiency.

The AFD is engineered for laboratories involved in:

• Mining and minerals analysis

• Geochemical testing

• Cement and materials science

• Any high-throughput environment requiring precise flux dosing

This system is ideal for labs pursuing digital transformation through robotics and industrial automation, helping to eliminate repetitive tasks, reduce error rates, and enhance overall lab safety and compliance.

The AFD’s integrated software provides:

• Touchscreen Control Interface
  Easily set mass targets, monitor tray progress, and configure dosing parameters.

• Recipe Management
  Save and recall dosing settings for standardised operation across shifts and operators.

• Real-Time System Monitoring
  Includes operational feedback, dosing accuracy, and performance diagnostics to support preventative maintenance.

• Maintenance Accessibility
  The design supports safe intervention and servicing, with sliding doors and large access points for easy component replacement or cleaning.