Cross Stream Sampler (CSS)

The Mark & Wedell Cross Stream Sampler (CSS) is engineered to extract a fully representative increment of bulk material from a free-falling stream, typically at the discharge point of a conveyor belt or transfer chute. True sample integrity is fundamental for accurate quality control, and this system ensures representativity by capturing a complete and unbiased cross-section of the entire material stream with each cut. Much like our robust Cross Stream Cutter (CSC), this automated process eliminates the inconsistencies and safety risks associated with manual sampling in harsh industrial environments.

To meet diverse operational demands, the Cross Stream Sampler is available in two robust variants. The Cross Stream Sampler Chain (CSS-C) is driven by a heavy-duty chain system, providing exceptional reliability for a wide range of materials. For applications involving high concentrations of dust or fine particulates, the Cross Stream Sampler Wire (CSS-W) is the ideal solution. Its wire-driven mechanism minimizes surfaces where dust can accumulate, ensuring smooth, low-maintenance operation with materials like biomass and limestone powder.

The Cross Stream Sampler (CSS) is:

• Theory of Sampling (TOS)-compliant which gives every particle in the stream an equal probability to be included in the extracted increment (the key to reliable sampling results).
• Enclosed in a cover housing to avoid cross-contamination between successive increments.
• Designed to be scalable, which makes it well suited for sampling from high-capacity Bulk Material Handling Systems (BMHS).
• Well suited for harsh environments and rough abrasive materials.
• Usable as a secondary/tertiary sampler as part of multi-stage sampling system.

The CSS consists of a railing system translating a suspended bucket cutter with a bottom-hinged discharge port. A robust drive (chain/wire) is connected to a gear motor on top of the rails. The motor control ensures that the cutter moves at a constant speed of up to 0.6 m/s when cutting a transverse increment from the falling material stream.

The CSS is enclosed in a cover housing to avoid incoming contamination, with hatches on top and on the side of the housing allow easy access for inspection and cleaning.

The cutter is parked above the sample discharge port to prevent entrance of non-sampled material. When an increment is requested, the carriage first moves through the material stream with the discharge port open, allowing the process stream material to pass through the cutter unaffected. 

At the turning point, the discharge port is closed, allowing the cutter to be filled on the return journey. The cutter is accelerated, and decelerated, to/from a constant cutting velocity well outside the active sampling zone. After the cutter is slowed down and parked above the parking position, an activator opens the discharge port which releases the extracted increment.

A typical increment volume is between 25 and 100 L.

The sampler can be supplied with or without a control cabinet to exchange signals with the clients DCS (Distributed Control System) or SCADA (Supervisory Control and Data Acquisition).