Sinus series

The SINUS Series High-Frequency Converters are advanced power solutions designed to meet the demands of modern industrial automation and robotics. Built with precision, flexibility, and efficiency in mind, these converters provide targeted and consistent heating across a wide range of production applications. With power outputs ranging from 5 kW to 25 kW and operating frequencies from 50 kHz up to 2,000 kHz, the SINUS Series is engineered for industries that require both accuracy and adaptability in heating processes.

One of the key strengths of the SINUS Series lies in its continuous duty (ED 100%) capability. This feature ensures the converters can perform reliably over extended periods without sacrificing efficiency or stability, making them well-suited for high-volume and demanding production environments. The ability to reproduce precise parameters consistently is another significant advantage, as it allows manufacturers to maintain strict process controls and achieve uniform results across multiple production cycles.

The compact design of the SINUS Series ensures that these converters can be seamlessly integrated into both existing and newly designed industrial systems. Their space-saving form factor makes them ideal for environments where floor space is limited but performance cannot be compromised. Furthermore, the units are designed with intuitive programmability, enabling operators to easily adjust, monitor, and fine-tune parameters for specific applications. This reduces setup time and enhances operational efficiency while minimizing the need for specialized training.

In terms of application versatility, the SINUS Series supports a broad range of industrial processes. These include:

• Soldering and joining applications where precision heating ensures strong, consistent bonds.

• Heat treatment processes such as hardening, annealing, and tempering, which require controlled and repeatable heating cycles.

• Forming and forging operations that benefit from targeted energy delivery to optimize material properties.

• Surface treatment and pre-heating tasks where efficiency and precision are crucial for high-quality outcomes.

• Melting and sealing processes, as well as specialized manufacturing tasks requiring reliable high-frequency heating.

The SINUS Series is designed not only for standalone use but also for integration into automated production systems. This integration capability makes it an excellent fit for modern robotics-driven environments, where synchronization between machines and processes is critical. By ensuring seamless communication with other equipment, the SINUS Series helps manufacturers increase throughput, improve consistency, and reduce downtime.

Energy efficiency is at the heart of the SINUS Series design. With its highly optimized power delivery, these converters minimize wasted energy and reduce operating costs over the long term. The advanced high-frequency technology ensures rapid and precise heating with minimal heat penetration beyond the target area, preserving material integrity and reducing the risk of overheating.

From a reliability standpoint, the SINUS Series has been engineered with robust components and a microprocessor-controlled architecture. This ensures stable operation under varying conditions while safeguarding against performance fluctuations. The result is a system that manufacturers can depend on, even in the most demanding industrial settings.

The SINUS Series stands out not only for its technical specifications but also for its flexibility in deployment. Whether in small-scale specialized production lines or large-scale automated facilities, these converters adapt to different levels of operational complexity. Their ability to integrate smoothly into existing workflows allows businesses to modernize their heating processes without costly overhauls of infrastructure.

• Power range: 5 kW – 25 kW

• Frequency range: 50 kHz – 2,000 kHz

• Designed for ED 100% (continuous duty)

• Freely programmable operation for flexibility

• Compact outer circuit design with optional second switchable circuit (depending on type)

• Connection via flexible cables for easy installation

• No demineralised cooling water required

• External control interface with optional Profibus and Profinet connectivity

• Additional interface options available upon request

• Optional pyrometer connection for temperature monitoring

• Achieves very fast heating times of under 100 ms

The SINUS Series is designed to meet a broad spectrum of industrial automation and robotics requirements, offering reliable high-frequency induction heating across multiple processes. Key applications include:

• Soldering

• Heat treatment (hardening, annealing, tempering)

• Joining (shrinking)

• Forming (forging)

• Surface treatment (drying, preheating)

• Melting

• Sealing

• Indirect heating

• Special solutions, including bonding and plasma generation

With robust performance and efficient energy transfer, the SINUS Series supports optimised workflows and consistent production results.

The SINUS Series integrates seamlessly into existing production systems, offering programmable settings for precise process control. With external control capabilities and compatibility with Profibus, Profinet, and other industrial interfaces, the converters provide flexible networking for automation and robotics environments. Optional pyrometer connections further enhance process monitoring and temperature regulation, ensuring consistent quality in high-demand applications.