Sinus series

The SINUS Series High-Frequency Converters are designed to meet the precision, flexibility, and efficiency demands of modern industrial automation and robotics applications. With power outputs ranging from 5 kW to 25 kW and operating frequencies from 50 kHz up to 2,000 kHz, the series covers a wide range of heating applications across industries where accuracy, adaptability, and process consistency are fundamental requirements.

A defining capability of the SINUS Series is its continuous duty rating at ED 100%, meaning the converters are built to perform reliably over extended production periods without loss of efficiency or stability. This makes them well suited to high-volume manufacturing environments where equipment is expected to run continuously and where any degradation in heating performance has direct consequences for product quality and throughput. Combined with the ability to reproduce precise heating parameters consistently across multiple production cycles, the SINUS Series gives manufacturers the process control needed to achieve uniform results at scale.

The compact form factor of the SINUS Series allows the converters to be integrated into both existing and newly designed industrial systems without requiring significant changes to the surrounding infrastructure or production floor layout. This space-saving design is a practical advantage in environments where available floor space is limited but heating performance cannot be compromised. The units are intuitively programmable, allowing operators to configure, monitor, and adjust parameters for specific applications without specialist training, reducing setup time and contributing to overall operational efficiency.

The SINUS Series supports a broad range of industrial heating processes. In soldering and joining applications, the precision of high-frequency heating ensures strong and consistent bonds across production runs. For heat treatment processes including hardening, annealing, and tempering, the series delivers the controlled and repeatable heating cycles that these applications demand. Forming and forging operations benefit from targeted energy delivery that optimises material properties during processing. Surface treatment and pre-heating tasks are handled efficiently and with the precision required for high-quality outcomes. The series also supports melting, sealing, and other specialised manufacturing tasks where reliable high-frequency heating is a core process requirement.

Beyond standalone operation, the SINUS Series is designed for integration into automated production systems and robotics-driven environments where synchronisation between machines and processes is critical. By communicating seamlessly with surrounding equipment, the converters support higher throughput, improved consistency, and reduced downtime across the broader production line. For facilities in Australia working to modernise their heating processes within existing automation infrastructure, the SINUS Series can be introduced without costly overhauls, adapting to different levels of operational complexity across small-scale specialised lines and large-scale automated facilities alike.

Energy efficiency is a core design principle of the SINUS Series. Optimised power delivery minimises energy waste and reduces long-term operating costs, while the advanced high-frequency technology ensures rapid and precise heating with minimal penetration beyond the target area. This protects material integrity, reduces the risk of overheating, and contributes to better overall product quality throughout the production process.

The microprocessor-controlled architecture of the SINUS Series ensures stable operation under varying production conditions, safeguarding against performance fluctuations and providing manufacturers with a dependable heating platform that maintains consistent results even in demanding industrial settings. The robust component design further supports long-term reliability, reducing maintenance requirements and contributing to maximum uptime across extended operational periods.

• Power range: 5 kW – 25 kW

• Frequency range: 50 kHz – 2,000 kHz

• Designed for ED 100% (continuous duty)

• Freely programmable operation for flexibility

• Compact outer circuit design with optional second switchable circuit (depending on type)

• Connection via flexible cables for easy installation

• No demineralised cooling water required

• External control interface with optional Profibus and Profinet connectivity

• Additional interface options available upon request

• Optional pyrometer connection for temperature monitoring

• Achieves very fast heating times of under 100 ms

The SINUS Series is designed to meet a broad spectrum of industrial automation and robotics requirements, offering reliable high-frequency induction heating across multiple processes. Key applications include:

• Soldering

• Heat treatment (hardening, annealing, tempering)

• Joining (shrinking)

• Forming (forging)

• Surface treatment (drying, preheating)

• Melting

• Sealing

• Indirect heating

• Special solutions, including bonding and plasma generation

With robust performance and efficient energy transfer, the SINUS Series supports optimised workflows and consistent production results.

The SINUS Series High-Frequency Converters are designed to meet the precision, flexibility, and efficiency demands of modern industrial automation and robotics applications. With power outputs ranging from 5 kW to 25 kW and operating frequencies from 50 kHz up to 2,000 kHz, the series covers a wide range of heating applications across industries where accuracy, adaptability, and process consistency are fundamental requirements.

A defining capability of the SINUS Series is its continuous duty rating at ED 100%, meaning the converters are built to perform reliably over extended production periods without loss of efficiency or stability. This makes them well suited to high-volume manufacturing environments where equipment is expected to run continuously and where any degradation in heating performance has direct consequences for product quality and throughput. Combined with the ability to reproduce precise heating parameters consistently across multiple production cycles, the SINUS Series gives manufacturers the process control needed to achieve uniform results at scale.

The compact form factor of the SINUS Series allows the converters to be integrated into both existing and newly designed industrial systems without requiring significant changes to the surrounding infrastructure or production floor layout. This space-saving design is a practical advantage in environments where available floor space is limited but heating performance cannot be compromised. The units are intuitively programmable, allowing operators to configure, monitor, and adjust parameters for specific applications without specialist training, reducing setup time and contributing to overall operational efficiency.

The SINUS Series supports a broad range of industrial heating processes. In soldering and joining applications, the precision of high-frequency heating ensures strong and consistent bonds across production runs. For heat treatment processes including hardening, annealing, and tempering, the series delivers the controlled and repeatable heating cycles that these applications demand. Forming and forging operations benefit from targeted energy delivery that optimises material properties during processing. Surface treatment and pre-heating tasks are handled efficiently and with the precision required for high-quality outcomes. The series also supports melting, sealing, and other specialised manufacturing tasks where reliable high-frequency heating is a core process requirement.

Beyond standalone operation, the SINUS Series is designed for integration into automated production systems and robotics-driven environments where synchronisation between machines and processes is critical. By communicating seamlessly with surrounding equipment, the converters support higher throughput, improved consistency, and reduced downtime across the broader production line. For facilities in Australia working to modernise their heating processes within existing automation infrastructure, the SINUS Series can be introduced without costly overhauls, adapting to different levels of operational complexity across small-scale specialised lines and large-scale automated facilities alike.

Energy efficiency is a core design principle of the SINUS Series. Optimised power delivery minimises energy waste and reduces long-term operating costs, while the advanced high-frequency technology ensures rapid and precise heating with minimal penetration beyond the target area. This protects material integrity, reduces the risk of overheating, and contributes to better overall product quality throughout the production process.

The microprocessor-controlled architecture of the SINUS Series ensures stable operation under varying production conditions, safeguarding against performance fluctuations and providing manufacturers with a dependable heating platform that maintains consistent results even in demanding industrial settings. The robust component design further supports long-term reliability, reducing maintenance requirements and contributing to maximum uptime across extended operational periods.

The SINUS Series integrates into existing production systems through programmable settings that give operators precise and repeatable control over the heating process. External control capabilities and compatibility with Profibus, Profinet, and other industrial communication interfaces provide the flexible networking required for modern automation and robotics environments, allowing the converters to communicate with plant-wide control systems and higher-level factory controllers without compatibility concerns. Optional pyrometer connections extend process monitoring capability further, enabling real-time temperature measurement and regulation to be incorporated directly into the heating workflow. This combination of programmable control, broad interface compatibility, and optional temperature monitoring ensures that the SINUS Series can be configured to meet the specific process control and integration requirements of a wide range of industrial automation applications across Australia.