Smart Crusher Splitter

The Smart Crusher Splitter is a cutting-edge advancement in industrial automation, engineered to revolutionise the way laboratories and mining facilities conduct sample preparation. It is specifically designed to accurately prepare and split samples directly into Chrysos jars for PhotonAssay. It will split a consistent mass into one jar, with the remainder of the crushed residue being diverted back into the calico sample bag. A duplicate split into a second jar at the same time is also possible.

The key advantages are that this eliminates quality variations from poor operator cleaning or sampling practices. Dust exposure is also reduced as the splitting mechanism is fully enclosed, and does not rely on the operator to manually pour the split into the jar and residue back into the bag, unlike existing systems on the market.

As industries increasingly demand faster, safer, and more accurate processing, the Smart Crusher Splitter meets these requirements through the seamless integration of robotics, automated workflows, and intelligent data handling. This innovative system is specifically developed to remove the inconsistencies of manual sample splitting, while significantly improving efficiency, accuracy, and traceability across the sample preparation cycle.

At its core, the Smart Crusher Splitter is an automated sample splitter that leverages industrial-grade robotics and smart software to perform complex tasks with minimal human input. The operator simply scans a barcode to register the sample ID and places the dried sample on a balance. The system automatically captures the sample mass and calculates the required split ratio, either dynamically or based on pre-set values. The operator then pours the sample into the counterweighted input device and ergonomically loads the sample into the crusher mouth. From that point, the automated process begins—ensuring precise and repeatable splitting of every sample without the variability introduced by manual handling.

One of the standout features of the Smart Crusher Splitter is its universal compatibility with all major jaw crushers on the market. Whether you’re using a Terminator, Orbis, Rocklabs, Herzog, Essa, or another brand, the system’s base design is built to integrate seamlessly without requiring modifications. This flexibility means laboratories can adopt the Smart Crusher Splitter without overhauling their current infrastructure, making it an accessible and cost-effective upgrade for a wide range of operational setups.

• Chrysos PhotonAssay – Intelligent sample preparation directly into the PhotonAssay jars. Just put the lid on and it’s ready for analysis.

• Automated Barcode Scanning & Mass Capture – Operators simply scan the sample’s barcode and weigh the dried sample. The system automatically captures the sample mass and transfers the data to the splitter for processing.

• Flexible Splitting Ratio Configuration – Users can choose between dynamic, mass-based splitting or fixed ratios, eliminating the need for weighing when appropriate.

• Seamless LIMS Integration – The system exports sample ID, mass, and split ratio data directly to Laboratory Information Management Systems (LIMS) in CSV format.

• Ergonomic Design – Jars and the waste drawer are placed at optimal height to minimise operator strain and bending.

• Maximum Uptime with Industrial-Grade Components – Built with industrial-grade robotics and componentry to ensure 24/7 availability and long-term durability, avoiding the pitfalls of consumer-grade alternatives.

• Safety First – Fully compliant with Australian Standards AS4024 for Safety of Machinery.

• Modular & Scalable – Easily integrates with other AUTONOMA modular automation systems without the need for costly engineering modifications.

The Smart Crusher Splitter is ideal for laboratory and field operations requiring high-throughput, error-free sample processing. It is particularly suited for:

• Mining and exploration labs – especially those using Chrysos PhotonAssay technology

• Geochemical and metallurgical analysis

• Industrial and academic research facilities

• Any workflow requiring accurate, repeatable sample splitting

Its ability to reduce operator exposure to dust, physical strain, and repetitive tasks makes it a safer and more efficient option for modern materials handling.

The system features user-friendly automation software designed for seamless operation:

• Auto-calculates splitting ratios based on sample mass

• Enables fixed ratio presets for simplified workflows

• Real-time communication with LIMS

• Automatic CSV generation for traceability and compliance

• Supports remote diagnostics and firmware updates

This software ecosystem ensures consistent output, minimises manual input, and supports continuous improvement through data integration.